Custom Precision Springs for Medical Devices
Precision Coil Spring Company (PCS) manufactures springs, rings, flat and wire forms. Manufactured from many types of materials from Music Wire, Oil-tempered Chrome Silicon, 302 Stainless Steel, 17-7 pH Stainless Steel, Titanium, Inconels, and Elgiloy. In sizes from .003” to .625” in diameter and .010” to .125 in flat wire. Serving markets in Medical, Aerospace, Nuclear, Gas and Mining and General Manufacturing. Offering engineering and design services to provide prototypes and confirm designs.
Precision parts for Medical Devices
As strategic partners with our customers’ development teams, PCS can help align your project’s unique function, scope, cost and manufacturability requirements, all while improving your overall ROI. Engineers that work with PCS regularly value our ability to make design improvements to optimize cost while meeting all part requirements.
Comprehensive and compelling engineering and quality evidence are essential in the reverse engineering processes in both licensing and litigation. Our engineering team can provide the support you need in your efforts to make an existing product your own while maintaining your full ownership over the design and print.
Our engineers have decades of experience in rapid prototyping, metallurgical testing, and a diverse range of analytical tools to determine part performance.
State of the art manufacturing
Beginning with product design, through state-of-the-art manufacturing to meeting your OTD requirements, PCS maintains the highest quality and productions standards to ensure your product meets all requirements, all the time. PCS can interface with your designers with CATIA, SOLIDWORKS, Advanced Spring Design (SMI) software. PCS works with your design team to ensure that product designs are achievable and optimize both profitability as well as manufacturability.
By utilizing our in-house development and rapid prototyping capabilities, and with the help of our leading-edge technology, we have been able to make significant advancement in both product design as well as manufacturing process. Thorough testing, Prototypes allow our customers to test their parts in real time to identify any potential issues and help optimize the part design and manufacturability.
One stop shop solution
PCS provides a variety of in-house testing methods, including but not limited to hardness testing, spring performance analysis, and computer-aided measuring equipment, all ensuring your part will meet your strictest requirements. This Prototyping is a relatively inexpensive method for proving functionality and dimensional requirements before your product hits the production line. Resolving potential design issues as early in the development process as possible ensures that products will meet cost, functionality, and delivery requirements.
Cycle Testing is customized for performance requirements and we deploy extensive methods to recreate specific in-use conditions for springs and components to verify product performance and limitations before proceeding into full production. Whether it’s a stand-alone spring or a full assembly, cycle testing can provide the results that verify product performance as well as life expectancy.
Long & Short Stroke Testing is available to allow us to test for part performance requirements as well as part failure. When testing our products in customer assemblies, we can provide data that customers can use to predict product life and product performance that allows them to confidently produce and implement their parts.
Full Test Reports can be provided to include full documentation of all life cycle testing in any format specified by the customer. Each report is unique and based upon specific customer criteria that allows you to have further tangible data about the quality of your product.
Cardiovascular systems to orthodontics to medical equipment
Taking Products from theory to Reality, Solving Design Problems through collaboration, engineering solutions to meet the most complex challenges, manufacturing options small or large orders PCS can satisfy your production requirements while maintaining the highest quality standards and attention to detail that your parts require, whether one part or one million parts.
Starting with raw material and ending with final inspections, parts are thoroughly tested before, during and after production to ensure they meet all customer requirements. Technology driven, we have state-of-the-art coilers, 4-slide machines, grinders and stamping presses that have the throughput to meet high or low volume requirements. Balancing our manufacturing capabilities with your production requirements is easily satisfied with our advanced technologies.
Turnkey Product Solutions
Turnkey Product Solutions in our short-order department is designed to meet the most demanding drawing and delivery requirements. Wire form, flat form and coiled parts can be produced in less time than it takes to set up a complex machine. The skill of our short-order operators being able to make a product, by-hand, correctly the first time reflects their knowledge and expertise as modern-day blacksmiths.
Finishing part options are available to satisfy all performance requirements. We offer a wide range of finishing capabilities through our association and partnership with approved process houses that maintain the highest standards in quality.