Westfall Technik

At Westfall Technik, we are a vertically integrated contract manufacturer providing solutions for the world’s largest OEMs in Healthcare and Consumer Packaging. With a focus on driving innovation through strategic growth, quality, and speed, we deliver end-to-end services that streamline production and ensure exceptional results. By delivering value with speed, quality, and cost efficiency, we have become a trusted partner in the medical device and consumer health and product manufacturing industry.

Expertise in Healthcare and Consumer Packaging

We excel in producing complex medical devices and high-volume packaging solutions with unmatched precision and reliability. Our expertise includes:

• Thermoplastic injection micro and conventional molding and tooling.
• Environmentally sustainable manufacturing solutions for advanced surgical, diagnostic, and drug delivery devices, as well as high-volume rigid consumer packaged products.
• Tailored solutions to meet unique new product introductions (NPI).
• Volumes from ten to hundreds of millions.

We partner with OEMs in MedTech device and Diagnostic solutions that include, robotic surgery, minimally invasive surgery (MIS), autoinjector, wearables, sterile single-use, diagnostic consumables, OTC, and connected devices.

By focusing on underserved business thresholds, we provide innovative solutions where traditional manufacturers fall short.

Integrated Manufacturing with Our Stacked Integration Model™

Our proprietary Stacked Integration Model™ revolutionizes how products are designed and produced. By consolidating every stage of the manufacturing process under one roof, we deliver seamless solutions including:

• Design and Prototype Process: Our design and prototyping services provide the foundation for innovative and efficient manufacturing. With advanced tools and expert teams, we turn your concepts into actionable designs and functional prototypes. Whether it’s creating precise CAD models or rapid prototyping, we help you refine and validate your ideas before moving into full production.
• Tooling and Automation: We specialize in creating high-precision tools and integrating advanced automation technologies. Our custom molds, including high-production tooling like SPI 101+ specifications, ensure accuracy and repeatability. We’re experts in hot runner systems, 2-shot molding, and vertical press operations, enhancing production efficiency and reducing plastic scrap. Our automation design incorporates cutting-edge robotics and process optimization, setting your project up for success.
• Molding and Micromolding: Our precision molding services are designed to meet the most demanding requirements. For micromolding, we offer a groundbreaking technology that sets us apart. Unlike our competitors, we design and build our own micro injectionmolding machines, revolutionizing the way micro parts are manufactured. Micro parts typically weigh less than one gram and include intricate structures measured in microns. Injection molding these parts presents unique challenges, requiring advanced precision and innovation.

  To address these challenges and strengthen our position in the micro, healthcare, biomedical, and pharmaceutical markets, our colleagues in Canada engineered the M3 series micro injection molding machines. Compact and user-friendly, the M3 delivers unparalleled performance in micromolding applications. The M3 platform incorporates our patented ISOKOR™ injection technology, designed specifically for molding extremely small, direct-gated plastic parts. This three-step injection process ensures ultra-fast injection speeds, high injection pressures for precision molding, and exceptional consistency in replicating microstructures. From low-volume prototyping to fully automated mass production, the M3 series provides superior part quality, faster speeds, and unmatched flexibility.

• Assembly and Kitting:  Our assembly and kitting services streamline the production process by combining components into ready-to-use kits or assembled products. With capabilities like ultrasonic welding, hot stamping, laser marking, and medical kit assembly, we deliver solutions that are GMP compliant and ISO 13485 certified. Whether your needs are manual or automated, we ensure consistent quality and reliability.

Global Manufacturing Footprint and Capabilities

With over 1 million square feet of advanced manufacturing space across the USA, Canada, Mexico, and China, we provide scalable solutions and global fulfillment. Our strategically located facilities include five medevice-specific sites that operate under ISO 13485 and standards, feature ISO Class 7 and Class 8 cleanrooms, GMP-compliant white rooms, and portable clean tents, and hold EcoVadis certifications. This ensures we meet the highest standards of precision and cleanliness for critical applications.

Westfall Facility Highlights

At Westfall Technik, we take pride in our global footprint, offering comprehensive capabilities at state-of-the-art manufacturing facilities.

On-Site Capabilities:

• Flexible production spaces catering to healthcare and consumer packaging needs.
• Five medically focused facilities with advanced molding options, including 2-shot and vertical presses.
• Cleanroom and white room environments for sterilization and ultra-clean manufacturing including Class 8 & Class 7 cleanroom spaces integrated with portable tents for micromolding.
• SpinStack®, a rotating mold technology for multishot molding and in-mold assembly, stack molds, and cavity-to-cavity precision tools.
• Advanced manufacturing with fully automated machinery for mold manufacturing.
• Specialized assembly operations such as hot stamping, laser marking, and medical kit assembly.
• Cavitation options supporting 1-64 cavity molds, ensuring efficiency in production.
• Comprehensive toolroom for DFM, PM, and tooling repairs/modifications.

Operational Highlights:

• High production tooling meeting SPI 101+ standards, supporting up to 192 cavities.
• Presses ranging from 35-900 tons, including 2-shot presses.
• Staff expertise includes RJG Master Molder certification for optimal molding processes.
• Certified processes aligned with ISO 13485 standards, ensuring GMP-compliant outputs.
• 100% plastic scrap recycling across several industries.
• Integration of automation for assembly, laser marking, and kitting.
• Utilization of resins including PP, TPE, PC, ABS, HDPE, styrene, PEEK, bioresorbable, and implant grade.

Contact Westfall Technik Today

Discover how our integrated manufacturing solutions can elevate your business. From concept to commercialization, we deliver scalable, high-quality solutions for critical projects. Whether you need cutting-edge design, precision molding, or advanced assembly, we are here to help. Contact us today to learn more and start your journey with Westfall Technik.

MHS Unveils Next-Generation M3 Micro Molding Machine with Patented ISOKOR Technology at K 2025