News

The U.S. orthopaedic manufacturing industry is entering a new phase of innovation, driven by an ageing population, increasing procedure volumes, and rapid advances in digital technologies. The U.S. orthopaedic devices market was valued at USD 28.8 billion in 2022 and is forecast to grow at a 5.0% CAGR through 2030, creating significant opportunities for OEMs, contract manufacturers and technology suppliers. (Fortune Business Insights)

1. Robotic-Assisted Surgery

Robotic-assisted surgery is one of the fastest-growing segments in orthopaedics. Manufacturers are increasingly developing implants and instrumentation specifically designed for robotic platforms such as Stryker’s Mako, Zimmer Biomet’s ROSA and Johnson & Johnson’s VELYS. The wider adoption of robotics is improving implant positioning, reducing surgical variability and supporting minimally invasive procedures. Industry analysts project robotic-assisted and navigation systems to grow at nearly 10% CAGR through 2031, making it one of the fastest expanding technology categories in orthopaedics. (Fortune Business Insights)

2. Extremities Reconstruction

Demand for shoulder, foot & ankle, hand and elbow implants continues to outpace many traditional orthopaedic segments. Growth is being fuelled by an active ageing population, increased sports injuries and advances in implant design. North America accounted for 41.8% of the global extremities devices market in 2024, with the U.S. representing 82% of the regional market, highlighting the country’s leadership in this rapidly expanding sector. (Data Bridge Market Research)

3. Additive Manufacturing (3D Printing)

3D printing has become a key manufacturing technology for orthopaedic implants, allowing companies to produce highly porous titanium components that promote improved bone integration while reducing manufacturing complexity. The technology is also widely used for patient-specific surgical guides and complex implant geometries that cannot be achieved using conventional machining. As more OEMs invest in digital manufacturing, additive manufacturing is becoming a strategic differentiator across joint reconstruction, trauma and spine applications. (Fortune Business Insights)

4. Patient-Specific Implants

Advances in artificial intelligence, medical imaging and digital workflows are accelerating the adoption of customised implants. Recent research has demonstrated fully automated software capable of designing patient-specific knee implants from CT scans in approximately 15 minutes, enabling faster production while maintaining sub-millimetre accuracy. As personalised medicine becomes more widespread, patient-specific orthopaedic solutions are expected to play an increasingly important role in complex joint reconstruction and revision surgery. (arXiv)

5. Orthobiologics

Orthobiologics, including bone graft substitutes, demineralised bone matrix and regenerative biomaterials—remain one of the highest-growth product categories. These products are increasingly used alongside trauma, spine and joint replacement procedures to accelerate healing and improve patient outcomes. Market forecasts suggest the orthobiologics segment will grow at over 10% CAGR through 2031, outpacing many traditional implant categories as surgeons increasingly adopt regenerative treatment approaches. (Mordor Intelligence)